Small hole EDM machines ideally complement our wire EDM machines with the ability to quickly blast wire EDM start holes in our work pieces for minimal material preparation times, which gives the fastest turnarounds possible to our customers. •  Creating coolant holes in tool bits, taps, end mills and drills Since small hole EDM drills never touch the surface, they can drill on any surface. Wire EDM Plunge EDM Small Hole EDM. It is a natural addition: Small hole drilling builds on familiar EDM technology. A hole popper is a fairly accurate machine and can put .010 diameter holes through 2" of hard material. Trust our experience for your next EDM project or Prototyping need! Small Hole EDM is a specialized component of electrical discharge machining. These holes shown under the microscope are .015" +/-.002" diameter. A separate EDM head specifically for small hole drilling is mounted on a wire-cut machine and allows large hardened plates to have finished parts eroded from them as needed and without pre-drilling. Conventional EDM. The K series line up features K1C, K3HN, K1BL and K3BL, with a wide range of capabilities determined according to the application needs. Fast, small and deep drilling. ©2020 Northwest Wire EDM | 3808 N Sullivan Road, Building 100 – Suite C, Spokane Valley, WA 99216 | Phone: 509.893.0885 | Email. We can also utilize various fixture setups to accommodate compound angles, even on round surfaces. “If you look at drilling a hole the size of 0.004″, it’s a really difficult hole to EDM. Our Current CT300 small-hole wire EDM machine contains a special electrode that spins around a spindle like a drill bit on a drill. By being on the leading edge of the industry for micro hole, small hole and fast hole (high speed drilling) we have set ourselves apart from the competition. The special electrode enables the machine’s electric cutting spark to drill deep, angled holes in metal plates, hardened alloys, and other electrically-conductive materials. Small hole EDM is used to drill rows of holes into the leading and trailing edges of turbine blades used in jet engines. Brass electrodes can be used at a faster machining rate but wear out quicker than copper electrodes. EDM hole popping is perfect for fast, accurate, and deep hole drilling applications. Wire EDM Plunge EDM Small Hole EDM. We are ISO 9001:2015 certified. Email: info@northwestwireedm.com. Modified Small Hole EDM Machine to Remove Broken Taps and Drills. Precision Wire EDM offers EDM drilling and tapping that can fulfill a variety of needs. Building 100 – Suite C A Cut Above the Competition. CNC Machining; High Precision; CNC Swiss Style Machining; Learn More. One is to get a machine that is designed for precision small holemaking. Wire EDM using wire as small as .001’’ diameter. EDM drills bore holes with a long brass or copper tube electrode that rotates in a chuck with a constant flow of distilled or deionized water flowing through the electrode as a flushing agent and dielectric. With the capability of drilling through virtually any conductive material, the use of this technology is continually expanding. Electrical discharge machining (EDM) is a metal cutting process that uses electricity to "burn" away small bits of material until the … The micro hole machine is used to make a 0.002-inch start hole in a tool steel extrusion die, using 0.001-inch wire electrodes. Create very small holes, including pilot holes to run EDM wire through. Typically, wire start holes are located inside and outside the specified contours. With nearly 27 years experience we have built a very strong reputation in the industry. Our Small Hole EDM Machines can drill holes as small as .010" through any conductive metals. The perfect complement to the wire-cutting systems from Mitsubishi Electric. With every accessory order, you benefit from our extensive experience with selling start hole EDM machines. EDM hole popping is perfect for fast, accurate, and deep hole drilling applications. The EDM microdrilling machine is essentially a sinker or ram-type EDM machine with some interesting modifications that enable it to drill holes as small as 0.0002 inch in diameter. CNC drills tend to walk on an angled surface due to torque pressure, but the EDM electrode doesn’t come into contact with the part, so holes remain accurate. We can put starter holes in as small as .015 diameter and as deep as 20 inches. EDM Technologies is the largest electrical discharge machining (EDM) shop in the southeast. Small Hole EDM; Wire Cut EDM; Conventional EDM; Learn More. 45 years of Combined Experience. We can drill holes up to 36 inches deep into hardened or soft electrically conductive materials. PH: 509.893.0885 If UPS or Federal Express can deliver, we can work together! A small hollow electrode spins about a spindle much like a drill and drill bit (edm drill). Makino makes a few models marketed specifically for this application and they can make a hole within tenths. Wire Tech EDM, Inc. uses EDM hole popping technology to drill small holes in a variety of types of parts. Experienced Micro EDM operators have the needed machining know-how for producing precision components. services An ISO 9001:2015 Company. wire EDM starter holes, and other operations. Precision, excellence and cutting edge technology. With the capabilities to drill blind or through holes as small as 0.005″ in diameter, we offer EDM hole drilling services to meet the needs of any industry or application. The second way if it's a through hole, is to hole pop the hole undersized and then wire EDM it … EDM hole drilling was originally used for putting in starter holes for the Wire EDM machines. As a demonstration to potential customers of the EDGE2 Fine Hole EDM, they have produced a Makino demonstration piece with 1,334 holes of 0.0041 inch diameter. Our small hole EDM machines are capable of drilling small holes in any electrically conductive material regardless of hardness. Northwest Wire EDM is a provider of small hole EDM services. Small hole EDM, or EDM Hole burning compliments and aides our wire EDM machines by quickly generating starter holes through seemingly impossible-to-drill materials or thicknesses, greatly reducing cost and turnaround time for our customers. Spokane Valley, WA 99216, Telephone & Email: Tower EDM and Machining It is used for production as well as starter holes for our Wire EDM dept. A Better Partner for Your Wire EDM, Waterjet and Machining Needs: Quick Turnaround Time Competitive Pricing ISO9001 Compliant State-of-the-Art Cutting Technology & Processes Expert Craftmanship - 75+ Years of Machining Experience. With wire EDM micro hole drilling we are able to drill small holes through conductive material whether soft or hardened. Since 1997 we have provided quality workmanship and prompt delivery to businesses local and nationwide. It compliments our numerous other high-speed small hole EDM machines that specialize in all other conductive materials. Three drillers are Current EDM heads mounted on Clausing mills and have the Accurite Control for CNC drilling capabilities. See Figures 14:3 and 14:4. Electrical Discharge Machining (EDM) has been removing metal by spark erosion for more than half a century—with sinker (ram/Elox-) style EDMing for molds and wire EDM for precision parts cutting, especially dies. Speed and simplicity. In addition to the more traditional .004’’ and .010’’ diameter wire, NJC also offers wire EDM using wire as small as .001’’ diameter. Join our informative e-newsletter featuring manufacturing trends, clients learnings, new product innovations, materials news, design ideas, tradeshows and more. It uses an electrical discharge to drill holes. Small Hole Capabilities at Makino U.S. Makino’s EDM Applications Department in Auburn Hills, Michigan, has produced holes as small as 0.0015 inch diameter in testing. Initially shops were using this technology specifically for start holes in wire EDM jobs. Milco Wire EDM is a leader in Sinker EDM Machining, Small Hole Drilling, Wire EDM and more. A high current, low accuracy machine. If your job demands cutting-edge EDM precision, please give us a call. Machining. (For 36 inch deep holes we drill from both ends.). About Us. We provide the best quality and price with a fast turnaround service. Upload your CAD files now and get a quick quote! Northwest Wire EDM is a provider of small hole EDM services. Our capabilities include a large number of high-end machines at two wire EDM machine shops, also offering advanced CMM and video inspection. The EDM drilling station bores holes by using an electrode that rotates within a chuck that has a constant flow of distilled or deionized water. Our ability to drill micro start holes makes National Jet Company a natural choice for this precise method to manufacture nearly any type of shaped feature. For example, if you have a hard block missing a tap, we can add it for you. It began with one project and has become a service we use almost daily. Removing broken bolts, drills, and taps are an everyday occurence in our CNC Small Hole EDM department. Wire, Sinker and Small Hole EDM Specialists Founded in 1985, F/M EDM specializes in wire, sinker and small hole electrical discharge machining work. This is how we ensure that only products of a certain quality are included in our range of accessories for start hole EDM. The fourth driller is a Mitsubishi EDM Driller which is used for micro hole drilling. Hole Drilling EDM Sodick's K-series range of machines can produce very small wire EDM start holes quickly and efficiently, as well as other small diameter drill holes. wire EDM start holes, and the smaller the diameter wire to be used the more precise in location, dimen-sion, cylindricity, straightness, and surface finish the start hole has to be. Our dedicated CNC-operated EDM small hole drilling machine can produce holes as small as 0.2mm in some of the hardest conductive materials. When popping or drilling holes in fast or small holes, size and weight are rarely limited. Exclusive Swiss Made Machinary That Provide Umatched Performance And Reliability. It uses an electrical discharge to drill holes. At HUBER we have an especially deep understanding of the requirements for daily use and have extensive testing capabilities on our machines. Small hole EDM uses high-pressure dielectric fluid and a hollow rotating electrode to produce holes. SMALL HOLE EDM Our shop is equipped with a Top EDM small hole EDM giving us the ability to drill deep, very small holes in most workpieces with speed and accuracy leaving virtually no burr. The term “small hole EDM drilling” is used because conventional ram EDM can also be used for drilling. Service Company Get in Touch. Wire Tech EDM uses top of the line and best in the industry small hole EDM machines. 45 years of Combined Experience. EDM Machine,Wire EDM,Sinker EDM,Samll Hole EDM,Tire Mold EDM,Wire Cut EDM,EDM Wire,Wire EDM Cutting,CNC Wire EDM,Small Hole Drilling EDM Machine. XACT is one of the largest and most experienced wire EDM shops in the country, offering nationwide service. This water flows through the electrode serving as a flushing agent and also as a dielectric. Small Hole EDM. Small holes once impossible to drill by conventional machine tools are now performed with EDM. The electrode tubes operate like the wire in wire cut EDM machines, having a spark gap and wear rate. We can put starter holes in as small as .015 diameter and as deep as 20 inches. Ram EDM . Machining. Small Hole EDM drilling is an ideal way for quickly creating holes in materials that would otherwise be difficult or impossible to machine. The manual version offers comfortable operation during manual positioning, while the CNC version also masters a large number of holes in a single sweep. Not only do holes vary in size for aircraft engines, and automotive injectors, but medical implants continue to challenge the limits of small-hole machining with EDM. Drilling deep small holes with conventional drilling is often extremely difficult and impossible. With the capabilities to drill blind or through holes as small as 0.005″ in diameter, we offer EDM hole drilling services to meet the needs of any industry or application. We still use it for this purpose everyday. Small Hole EDM. For Nationwide Service, 800-wire-EDM (800-947-3336). You’re dealing with something the size of a hair that has to be loaded into a machine. Infinity EDM has four small hole drillers. Welcome to XACT Wire EDM. South Metro Wire EDM is a job shop in Shakopee, MN that specializes in wire EDM and small hole drilling. Other ways not involving EDM are to mill it or drill and bore it. The K1BL is a linear motor driven small hole EDM that is ideal to use for boring high precision holes. Northwest Wire EDM is a provider of small hole EDM services. We service customers across a wide array of industries to drill close proximity micro holes too small or difficult for conventional drilling. Drilling 166 holes as small as .012" diameter to meet an internal feature in this Bronze Injector. For example, if you have a hard block missing a tap, we can add it for you. With conventional drilling, drills tend to walk off when drilling on curved surfaces. We go beyond expectations in small hole services. South Shore Manufacturing is the largest wire EDM shop in New England, and our experienced staff has the knowledge to tackle your most challenging jobs. The K series line up features K1C, K3HN, K1BL and K3BL, with a wide range of capabilities determined according to the application needs. XACT is one of the largest and most experienced wire EDM shops in the country, offering nationwide service. Tower EDM Inc. specializes in wire EDM, and small hole EDM. Xact Wire EDM has an ideal machine that uses an oil based coolant to provide better edge control, surface finish and matching speed. Tolerances Held In Microns With Fine Finishes Aviliable. If your parts or components require extremely small-diameter holes drilled with high precision and accuracy, you need American Wire EDM. The firm uses the EDM microdrilling process to make a range of pinhole apertures, which are small, precision holes drilled in foil that are used as standards by the laser, optics and other industries. However, hole-drilling EDM is also ideally suited for creating cooling channels or air ducts, or supply holes for oil or liquids. We are an ISO 9001:2015 certified company and have specialized in wire EDM, sinker EDM, and small hole EDM for more than 30 years. FX: 509.893.0696 Tolerances Held In Microns With Fine Finishes Aviliable. The Model DJ1612 Small Hole EDM Machine is our 2 nd generation inexpensive basic EDM Machine capable of EDMing holes using .012-.118-inch diameter electrodes. Our primary small hole EDM applications include: •  Removing broken drill bits EDM Machining Services Houston. Our machines are CNC Programmable and have Automatic Tool Changing Capabilities. Small Hole EDM. •  Placing injection nozzles in molds This will also give you a hole within tenths if you want it. They demonstrate the very small holes that the shop is capable of producing by the EDM microdrilling process. The hole popper will run circles around a disentigrator for small holes. Wire Cut utilizes maximum expertise in the technology and engineering of EDM small hole drilling. 3808 N Sullivan Road A third type, EDM drilling, has emerged for precision holemaking in the smallest sizes, going beyond its use initially as an EDM “popper” for starting holes in hard metals. Small holes once impossible to drill by conventional machine tools are now performed with EDM. One source for all of your Wire EDMing. Our primary small hole EDM applications include: • Removing broken drill bits. An electrode is drilled through the center shaft, allowing the remaining pieces to be removed without damaging the existing threads. 800-998-1885. We still use it for this purpose everyday. Small Hole EDM is a specialized component of electrical discharge machining. We offer Wire EDM, Plunge EDM, and Small Hole EDM services to our customers. For use in hole-popping EDM machines. Used for breaking up taps for the most part. Small hole edm was added in 2006 and headed up by Tony Giangrasso. 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